Solar-assisted hybrid oil heating system for heavy refinery products storage

Abstract

The purpose of this study is to investigate the potential use of solar energy within an oil refinery to reduce its fossil fuel consumption and greenhouse gas emissions. A validated ASPEN HYSYS model was used to investigate the products produced from heavy crude oil in the refinery. Using TRNSYS software, the proposed Parabolic Trough Collector (PTC)-based solar heating system paired with the boiler is modelled. Sensible thermal energy storage (TES) system is integrated into the refinery's process heating to handle the intermittent nature of solar energy. It was discovered that 463 m2 of the PTC area coupled with a 15000-L TES tank can result in a maximum life cycle cost savings of 21.046 thousand USD for an annual heat supply of 116,944 MWh to generate steam at a temperature of 200–220 °C. In the proposed hybrid heating system, the yearly solar fraction is determined to be 26.99% and the payback period is 8.77 years with the average solar irradiance of 900 W/m2. In addition, the system can yearly reduce greenhouse gas (GHG) emissions by about 34.045 tonnes of CO2 equivalents.