Abstract

This paper proposes a novel soft-computing framework for human–machine system design and simulation based on the hybrid intelligent system techniques. The complex human–machine system is described by human and machine parameters within a comprehensive model. Based on this model, procedures and algorithms for human–machine system design, economical/ergonomic evaluation, and optimization are discussed in an integrated CAD and soft-computing framework. With a combination of individual neural and fuzzy techniques, the neuro-fuzzy hybrid soft-computing scheme implements a fuzzy if-then rules block for human–machine system design, evaluation and optimization by a trainable neural fuzzy network architecture. For training and test purposes, assembly tasks are simulated and carried out on a self-built multi-adjustable laboratory workstation with a flexible motion measurement and analysis system. The trained neural fuzzy network system is able to predict the operator's postures and joint angles of motion associated with a range of workstation configurations. It can also be used for design/layout and adjustment of human assembly workstations. The developed system provides a unified, intelligent computational framework for human–machine system design and simulation. Case studies for workstation system design and simulation are provided to illustrate and validate the developed system.

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