Sodium contamination of SiO2 caused by anodic bonding

Abstract

In this paper we present an investigation of sodium contamination of SiO2 (oxide) during anodic bonding. Sodium contamination can be deleterious to the electrical properties of silicon structures. Silicon wafers with metal–oxide semiconductor (MOS) capacitors were bonded to Corning 7740 (Pyrex) glass wafers. The concentration of mobile ions was measured on capacitors outside and within glass cavities using the triangular voltage sweep method. Using secondary ion mass spectrometry analysis, it was confirmed that the ions were sodium. We found an increase in sodium concentration Nm between 1010 and 1013 cm−2, depending on the oxide location and the geometry of the glass cavity. The gate aluminium of the MOS capacitor was found to partly shield the oxide from contamination, causing a two to five times smaller increase in Nm. Reducing the bonding voltage from 800 to 500 V did not affect the increase in Nm significantly. In contrast, changing the ambient in the bonding chamber from vacuum to 1020 mbar air, reduced the contamination of capacitors situated outside the glass. A plasma-enhanced chemical vapour deposited Si3N4 film was found to be very beneficial in protecting the capacitors. The Si3N4 prevented sodium contamination of the capacitors situated within the glass cavities, and radically reduced the contamination of the capacitors situated outside the glass. The results suggest that the contaminating sodium originated from the bulk glass.