Sodium Carbonate Pulping of Wheat Straw—An Alternative Fiber Source for Various Paper Applications

Abstract

European paper mills are currently facing the question of whether recovered paper, their main raw material, will be available in sufficient quantities and an acceptable quality in the future. An alternative to recovered paper or wood fiber is the use of agricultural residues such as wheat straw. Sodium carbonate-based straw pulping processes have the advantage of not requiring recausticizing for chemical recovery, which reduces investment and operating costs. With the addition of oxygen, delignification can be significantly improved to provide pulps suitable for bleaching. This study compares the pulping of wheat straw using sodium carbonate, sodium carbonate + oxygen, and sodium carbonate + sodium hydroxide + oxygen. Pulping parameters such as temperature, retention time, and chemical charge were varied, and their influence on pulp properties was studied. The use of sodium carbonate alone produced pulps with high yields of up to 72% and comparably high burst and compressive strength. The addition of oxygen and small amounts of sodium hydroxide produced pulps with a high initial brightness of 42 %ISO and a low kappa number (18), still at high pulp yields of 62%. These pulps were two-stage bleached to achieve brightness levels of up to 73 %ISO.