Sodium carbonate-enhanced calcium carbide slag activation of sewage sludge for the preparation of green cementitious materials

Abstract

The utilization of calcium carbide residue (CCR) to activate solid wastes can effectively promote sustainable development. This paper explores adding sodium carbonate (Na2CO3) to CCR activators to improve the early reactivity of alkali-activated materials (AAMs) made from sewage sludge ash (SSA). The research focuses on the effects of Na2CO3 on setting, hardening, mechanical strength, and environmental benefits. The findings indicate that Na2CO3 can shorten the paste’ hardening time and significantly enhance the early mechanical properties. The introduction of Na2CO3 accelerates the consumption of CCR during the early phases and facilitates the formation of C-(N)-A-S-H gels. Meanwhile, it can significantly reduce the porosity and refine the pore structure. When the dosage reaches 8%, the total intruded pore volume of the sample decreases to 0.15 mL/g. This activation method reduces energy consumption, CO2 emissions, and costs by 69%, 50%, and over 90%, respectively, making it an efficient, eco-friendly approach to AAM production.