Abstract

A snapshot multi-wavelength interference microscope is proposed for high-speed measurement of large vertical range discontinuous microstructures and surface roughness. A polarization CMOS camera with a linear micro-polarizer array and Bayer filter accomplishes snapshot multi-wavelength phase-shifting measurement. Four interferograms with 𝜋/2 phase shift are captured at each wavelength for phase measurement, the 2𝜋 ambiguities are removed by using two or three wavelengths.

Highlights

  • Interference microscopes are commonly used to measure the surface shape and roughness of continuous and discontinuous surfaces [1]

  • One of the limitations in single wavelength interference microscopy is that the optical path difference (OPD) between two adjacent measured points must be less than λλ/2

  • The measure results of surface root mean square (RMS) are 8.62 nm from the R channel shown in Fig. 7(a), 8.78 nm from the G channel shown in Fig. 7(b), and 8.74 nm from the B channel shown in Fig. 7(c), compared to 8.36 nm measured by Zygo white light interference microscope Newview 8300

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Summary

Introduction

Interference microscopes are commonly used to measure the surface shape and roughness of continuous and discontinuous surfaces [1]. A polarization masked camera has been developed to achieve a snapshot phase shift measurement in both interferometry [9, 16] and interference microscopy [17], but multi-wavelength measurement can only be achieved sequentially due to the lack of a color sensitive polarization camera. We propose a snapshot multi-wavelength interference microscope to achieve high-speed measurement of large vertical range discontinuous structure and surface roughness, using a custom CMOS camera with linear micro-polarizer array and Bayer filters [18]. Phase-shifted interferograms of different color channels are captured in a single shot This system has the advantages of high speed and large vertical measurement range, suitable for high dynamic measurement environment. Our system can measure the surface roughness in a single shot

System layout
Micro-polarizer array based simultaneous phase shifting interferometer
Multi-wavelength metrology
Camera calibration
Measurement with RGB LED light source
Measurement with RGB laser and red LED
Findings
Conclusion
Full Text
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