Abstract

In piezoelectric actuators (PEAs), which suffer from inherent nonlinearities, sliding mode control (SMC) has proven to be a successful control strategy. Nonetheless, in micropositioning systems with time delay, integral proportional control (PI), and SMC, feedback control schemes have a tendency to overcompensate and, consequently, high controller gains must be rejected. This may produce a slow and inaccurate response. This paper presents a novel control strategy that deals with time-delay micropositioning systems aimed at achieving precise positioning by combining an open-loop control with a modified SMC scheme. The proposed SMC with dynamical correction (SMC-WDC) uses the dynamical system model to adapt the SMC inputs and avoid undesirable control response caused by delays. In order to develop the SMC-WDC scheme, an exhaustive analysis on the micropositioning system was first performed. Then, a mixed control strategy, combining inverse open-loop control and SMC-WDC, was developed. The performance of the presented control scheme was analyzed and compared experimentally with other control strategies (i.e., PI and SMC with saturation and hyperbolic functions) using different reference signals. It was found that the SMC-WDC strategy presents the best performance, that is, the fastest response and highest accuracy, especially against sudden changes of reference setpoints (frequencies >10 Hz). Additionally, if the setpoint reference frequencies are higher than 10 Hz, high integral gains are counterproductive (since the control response increases the delay), although if frequencies are below 1 Hz the integral control delay does not affect the system’s accuracy. The SMC-WDC proved to be an effective strategy for micropositioning systems, dealing with time delay and other uncertainties to achieve the setpoint command fast and precisely without chattering.

Highlights

  • Several industrial applications need subsystems able to achieve positioning with an accuracy of micrometers

  • To compensate for time delay and overcome the nonlinearities and disturbances mentioned in Section 2.1, this paper proposes a control strategy that combines an inverse piezoelectric model with a closed-loop control sliding mode control (SMC)-WDC

  • Positioning performance was compared with different control strategies, namely proportional control (PI), SMC with saturation (SMC-Sat), and SMC with hyperbolic function (SMC-Hyp), all of them in combination with inverse open-loop control

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Summary

Introduction

Several industrial applications need subsystems able to achieve positioning with an accuracy of micrometers. Piezoelectric actuators (PEAs) are highly suitable due to their excellent behavior in terms of response time, mechanical force, and extremely fine resolution [1,2,3]. Materials 2020, 13, 132 where micropositioning is required, such as valve control [4], precision stages [5,6], linear motor systems [7], and piezoelectric friction-inertia actuators (PFIAs) [8]. The nonlinear nature of the piezo-driven stages causes difficulties in its use in real applications. Characterization is a challenging problem that involves physical concepts, electrical and mechanical measurements, and numerical optimization techniques [9], especially focused on analyzing the main nonlinearities present in the piezoelectric actuators—creep, hysteresis, and dynamic behavior [1]. It is difficult to deal with hysteresis, that is the dependence of the state of the system on the present stimulus and on past stimuli

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