Sintering of bi-porous titanium dioxide scaffolds: Experimentation, modeling and simulation

Abstract

Highly bimodal pore size distributions are found in ceramic scaffolds prepared by freeze casting (ice templating). The scaffolds, with preferred orientation in the ice crystal growth direction, have large interlamellar pores between the scaffold walls and small intergranular pores within the walls. The constitutive equations based on a continuum theory of sintering are used in a finite element analysis of the sintered scaffolds. The calculations employed a model of large isolated pores surrounded by a shell containing small pores. During sintering at 1173 to 1773K the scaffold walls densified first, followed by wall closure at higher temperatures. Excellent agreement is found between the predicted and measured porosity. The compressive strength and elastic modulus depend on the fraction of interlamellar porosity, not the total porosity, indicating that the scaffold wall strength does not affect these properties.