Abstract

Mechanical-performance of polycrystalline cubic boron nitride (PcBN) sintered using micron-sized powder particles might exceed that of samples produced from submicron crystals. However, no effective method has been found yet. In this study, commercial cubic boron nitride (cBN) powder (∼5 μm) was used to sinter high-performance PcBN without a binder. Two processes, isothermal compression (IC) and isothermal isobaric sintering (IIS), were used and compared. PcBN sintered with the former method possesses much more excellent mechanical performance, with the average Vickers hardness and indentation crack resistance of 73 GPa and 8.4 MPa·m1/2. The new temperature and pressure path adopted in the IC process can largely improve the hardness of PcBN sintered even with micro-sized powder. The quantitative analysis results of the defect structure in samples can be used as a reference for controlling the defect structure density to improve the material performance.

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