Abstract

To solve the serious environmental pollution of low-grade magnesite tailings, MgO-Mg2SiO4 refractories were prepared by low-grade magnesite tailings, materials and silica fume and quicklime as raw materials. The effects of calcium-silicate ratio (mol ratio) on the phase composition, microstructure, sintering behavior and thermal shock resistance of MgO-Mg2SiO4 refractories were investigated. When calcium-silicate ratio was 5/5, the samples showed the optimum bulk density and apparent porosity of 2.81 g/cm3 and 16.37 %, respectively. Controlled the calcium-silicate ratio of samples to 5/5 significantly improved the thermal shock resistance of samples, the residual compressive strength rate of 69.78 % and the residual flexural strength rate of 19.86 %, while the thermal parameter R was 34.45. The improvement in the thermal shock resistance can be attributed to the bonding phase transformation from monticellite phase to forsterite phase, thereby enhancing the bond strength between aggregate and matrix.

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