Single droplet formation by controlling the viscoelasticity of polymer solutions during inkjet printing

Abstract

Inkjet printing has emerged as a potential solution processing method for large-area patterned films. During inkjet printing, a single droplet without satellite droplet is required for high-quality film. Herein, we propose a strategy for obtaining a single droplet by adjusting the reduced concentration (c/c*, where c* is the critical overlap concentration) in the range of 1.0–1.5. Droplet formation can be categorized into three distinct regimes: (1) c/c* < 1.0, satellite droplet; (2) c/c* = 1.0–1.5, single droplet; (3) c/c* > 2.0, no droplet. Furthermore, an inertial-capillary balance led to the 2/3-power scaling of the minimum radius with time for the solutions of c/c* < 1.0. However, for the solutions of c/c* = 1.0–1.5, the ligament radius decreased exponentially with time. Moreover, the Weissenberg number was higher than the critical value of 0.5, indicating that the polymer chains underwent coil-stretch transition. The viscoelastic-capillary balance dominated instead of the inertial-capillary balance. The resulting viscoelastic resistance reduced the length of the ligament and increased the velocity difference between the satellite and main droplets. Consequently, a single droplet was formed. In addition, the law can be successfully generalized to various molecular weights, molecular structures and solvents.