Abstract

Robust oxygen reduction reaction (ORR) catalysts are essential for energy storage and conversion devices, but their development remains challenging. Herein, we design a single-atom catalyst featuring isolated Co anchored on nitrogen-doped carbon (Co-SAC/NC) via a highly efficient “plasma-bombing” strategy. With a high loading (up to 2.5 ​wt%), the well-dispersed single Co atoms in Co-SAC/NC give it robust ORR performance in an alkaline medium. It also demonstrates excellent battery performance when implemented as the air-cathode catalyst in a zinc-air battery (ZAB). Theoretical calculations reveal that the Co–N4 moiety experiences an “extraction/recovery” structural evolution during the ORR process, and the reaction's rate-determining step is the formation of OOH∗ (reaction intermediate). This work provides a new strategy for designing robust ORR catalysts for high-performance ZABs and other energy-conversion devices.

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