Abstract

ConspectusMany heterogeneous chemical reactions involve gases catalyzed over solid surfaces at elevated temperatures and play a critical role in the production of energy, healthcare, pollution control, industrial products, and food. These catalytic reactions take place at the atomic level, with active structures forming under reaction conditions. A fundamental understanding of catalysis at the single atom resolution is therefore a major advance in a rational framework upon which future catalytic processes can be built. Visualization and analysis of gas-catalyst chemical reactions at the atomic level under controlled reaction conditions are key to understanding the catalyst structural evolution and atomic scale reaction mechanisms crucial to the performance and the development of improved catalysts and chemical processes. Increasingly, dynamic single atoms and atom clusters are believed to lead to enhanced catalyst performance, but despite considerable efforts, reaction mechanisms at the single atom level under reaction conditions of gas and temperature are not well understood. The development of the atomic lattice resolution environmental transmission electron microscope (ETEM) by the authors is widely used to visualize gas–solid catalyst reactions at this atomic level. It has recently been advanced to the environmental scanning TEM (ESTEM) with single atom resolution and full analytical capabilities. The ESTEM employs high-angle annular dark-field imaging where intensity is approximately proportional to the square of the atomic number (Z). In this Account, we highlight the ESTEM development also introduced by the authors for real time in situ studies to reliably discern metal atoms on lighter supports in gas and high temperature environments, evolving oxide/metal interfaces, and atomic level reaction mechanisms in heterogeneous catalysts more generally and informatively, with utilizing the wider body of literature. The highlights include platinum/carbon systems of interest in fuel cells to meet energy demands and reduce environmental pollution, in reduction/oxidation (redox) mechanisms of copper and nickel nanoparticles extensively employed in catalysis, electronics, and sensors, and in the activation of supported cobalt catalysts in Fischer–Tropsch (FT) synthesis to produce fuels. By following the dynamic reduction process at operating temperature, we investigate Pt atom migrations from irregular nanoparticles in a carbon supported platinum catalyst and the resulting faceting. We outline the factors that govern the mechanism involved, with the discovery of single atom interactions which indicate that a primary role of the nanoparticles is to act as reservoirs of low coordination atoms and clusters. This has important implications in supported nanoparticle catalysis and nanoparticle science. In copper and nickel systems, we track the oxidation front at the atomic level as it proceeds across a nanoparticle, by directly monitoring Z-contrast changes with time and temperature. Regeneration of deactivated catalysts is key to prolong catalyst life. We discuss and review analyses of dynamic redox cycles for the redispersion of nickel nanoparticles with single atom resolution. In the FT process, pretreatment of practical cobalt/silica catalysts reveals higher low-coordination Co0 active sites for CO adsorption. Collectively, the ESTEM findings generate structural insights into catalyst dynamics important in the development of efficient catalysts and processes.

Highlights

  • Many heterogeneous chemical reactions involve gases catalyzed over solid surfaces at elevated temperatures and play a critical role in the production of energy, healthcare, pollution control, industrial products, and food.[1−3] The dynamic heterogeneous gas−solid catalyst reactions take place at the atomic level, and active catalyst structures may form only under reaction conditions

  • Single atoms and atom clusters are believed to lead to enhanced catalyst performance, supported by EM studies in vacuum and theoretical modeling.[10−18] Single atom species and small clusters are especially important for catalysis applications due to their low surface coordination numbers and high surface area, which can potentially lead to more active sites to bind reagents.[12,18]

  • These include platinum nanocatalysts on carbon which are important in fuel cells and hydrogenation, dynamic reduction/oxidation mechanisms of copper and nickel nanoparticles employed in catalysis, electronics, sensors, in the activation of catalysts for Fischer−Tropsch (FT) synthesis to produce fuels, and bimetallic catalysts of interest in economical fuel cell technology for controlling environmental pollution

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Summary

■ INTRODUCTION

Many heterogeneous chemical reactions involve gases catalyzed over solid surfaces at elevated temperatures and play a critical role in the production of energy, healthcare, pollution control, industrial products, and food.[1−3] The dynamic heterogeneous gas−solid catalyst reactions take place at the atomic level, and active catalyst structures may form only under reaction conditions. Recent in situ ESTEM studies under controlled reaction conditions have revealed reaction mechanisms and explain the performance of a number of catalysts.[24,34−40,43,44] They have revealed single atoms and clusters of metal atoms on lighter supports in metal nanocatalysts operating under flowing gas environments and temperatures, evolving oxide/metal interfaces, and atomic mechanisms in heterogeneous catalysts for energy production These include platinum nanocatalysts on carbon which are important in fuel cells and hydrogenation, dynamic reduction/oxidation (redox) mechanisms of copper and nickel nanoparticles employed in catalysis, electronics, sensors, in the activation of catalysts for Fischer−Tropsch (FT) synthesis to produce fuels, and bimetallic catalysts of interest in economical fuel cell technology for controlling environmental pollution.

■ CONCLUSIONS AND OUTLOOK
■ REFERENCES
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