Simultaneously achieving excellent heat aging resistance and grip performance in carbon black/glass flake/EPDM rubber composite for overhead line spacers

Abstract

The preparation of wire clamp rubber with semiconductivity, low compression set (C-Set), high mechanical strength, heat aging resistance, and high grip strength is vital for overhead line spacers. This study delves into the formulation design of high-performance ethylene-propylene-diene monomer (EPDM) composite materials for wire clamp rubber. The effects of the vulcanization system, carbon black type, and loading on the essential material properties of EPDM rubber were investigated. The results showed that a hybrid vulcanization system containing peroxide and sulfur simultaneously endowed EPDM rubber with high elasticity and tear strength. N330 carbon black-filled EPDM rubber had the advantages of semiconductivity and high tensile strength, and N774 carbon black-filled EPDM rubber exhibited low C-Set and high heat aging resistance. When EPDM rubber was reinforced with the mixture of 50 phr N330 and 20 phr N774 carbon black, the rubber synchronously exhibited semiconductivity (2.64×106 Ω·cm), high tensile strength (20.2 MPa), low C-Set (32.5%, 150°C×3d), and high heat aging resistance (maintaining 98% of its initial tensile strength after aging at 150°C for 3d). In addition, introducing a 10-phr glass flake into EPDM wire clamp rubber improved the grip force by 83%. The improvement mechanism may be attributed to the increased compression stress of wire clamp rubber on cable and the restricted slippage of rubber molecular chains.