Abstract

The objective of this study was to develop an integrated process for simultaneous removal of carbon, nitrogen and phosphorus from industrial wastewaters. The process consisted of a-two step anaerobic digestion reactor, for carbon removal, coupled with a sequencing batch reactor (SBR) for nutrient removal. In the proposed process, carbon is eliminated into biogas by anaerobic digestion: acidogenesis and methanogenesis. The volatile fatty acids (VFA) produced during the first step of anaerobic digestion can be used as electron donors for both dephosphatation and denitrification. In the third reactor (SBR) dephosphatation and nitrification are induced through the application of an anaerobic–aerobic cycle. This paper describes the first trials and experiments on the SBR and a period of 210 days during which the SBR was connected to the acidogenic and methanogenic reactors. It was shown that nitrification of ammonia took place in the SBR reactor, during the aerobic phase. Furthermore, denitrification and VFA production were achieved together in the acidogenic reactor, when the efflux of nitrates from the SBR reactor was added to the first reactor influx. The proposed process was fed with a synthetic industrial wastewater, the composition of which was: total organic carbon (TOC)=2200 mg dm−3, total Kjeldahl nitrogen (TKN)=86 mg dm−3, phosphorus under phosphate form (P-PO4)=20 mg dm−3. In these conditions, removals of carbon, nitrogen and phosphorus were 98%, 78% and 95% respectively. The results show that the combination of the two-step anaerobic digestion reactor and an SBR reactor is effective for simultaneous carbon, nitrogen and phosphorus removal. Reactor arrangements enabled zones of bacterial populations to exist. Complete denitrification occurred in the acidogenic reactor and hence the anaerobic activity was not reduced or inhibited by the presence of nitrate, thus allowing high TOC removal. Stable phosphorus release and phosphorus uptake took place in the SBR after coupling of the three reactors. A fast-settling compact sludge was generated in the SBR with the operational conditions applied, thus giving good separation of supernatant fluid. The benefits from this process are the saving of (i) an external carbon source for denitrification and phosphorus removal, (ii) a reactor for the denitrification step. © 1998 Society of Chemical Industry

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