Simulations of Multi-Phase Particle Deposition on Endwall Film-Cooling Holes in Transverse Trenches

Abstract

Integrated gasification combined cycle (IGCC) power plants allow for increased efficiency and reduced emissions as compared to pulverized coal plants. A concern with IGCCs is that impurities in the fuel from the gasification of coal can deposit on turbine components reducing the performance of sophisticated film-cooling geometries. Studies have shown that recessing a row of film-cooling holes in a transverse trench can improve cooling performance; however, the question remains as to whether or not these improvements exist in severe environments such as when particle deposition occurs. Dynamic simulations of deposition were completed using wax injection in a large-scale vane cascade with endwall film-cooling. Endwall cooling effectiveness was quantified in two specific endwall locations using trenches with depths of 0.4D, 0.8D, and 1.2D, where D is the diameter of a film-cooling hole. The effects of trench depth, momentum flux ratio, and particle phase on adiabatic effectiveness were quantified using infrared thermography. Results showed that the 0.8D trench outperformed other geometries with and without deposition on the surface. Deposition of particles reduced the cooling effectiveness by as much as 15% at I = 0.23 with the trenched holes as compared to 30% for holes that were not placed in a transverse trench.