Simulation study on the oxidation performance of low-concentration methane preheating direct current catalytic oxidation plant considering thermal radiation

Abstract

In this study, the process of catalytic oxidation of methane considering radiative heat transfer was simulated using FLUENT computational software to study the effect of thermal radiation on the oxidation performance of the simulated device, and to investigate the extent to which radiative heat transfer affects the oxidation performance of the device under different operating conditions. The results show that the extent to which thermal radiation affects the oxidative performance of the equipment increases with increasing inlet temperature. When the intake temperature reaches 900K, its proportion is close to 45 %. At the same time, as the inlet gas temperature increases, the maximum reaction temperature of the oxidation unit is 1154 K, and the methane conversion rate reaches up to 89 %. The main factor affecting the oxidation performance of the unit at this time is radiation heat transfer. The extent to which thermal radiation affects the oxidative performance of the device diminishes with increasing inlet velocity. When the wind speed reaches 2 m/s, the proportion of radiative heat transfer is only 10 %, the maximum reaction temperature of the plant falls to 993 K, and the methane conversion rate drops to 68 %. At this time, the main factor affecting the oxidation performance of the plant is convective heat transfer. The influence of thermal radiation on oxidation performance gradually diminishes with an increase in intake velocity, and the proportion of radiative heat transfer decreases continuously. At methane concentrations above 1 %, the proportion of radiative heat transfer is less than 25 per cent, the maximum reaction temperature of the unit increases to 1087 K, and the methane conversion rises to 88 %. At this point, the main factor affecting the oxidation performance of the plant is convective heat transfer.