Abstract

Typical configurations of nondestructive testing by Acoustic Emission (NDT/AE) make use of multiple sensors positioned on the tested structure for detecting evolving flaws and possibly locating them by triangulation. Sensors positions must be optimized for ensuring global coverage sensitivity to AE events and minimizing their number. A simulator of NDT/AE is under development to provide help with designing testing configurations and with interpreting measurements. A global model performs sub-models simulating the various phenomena taking place at different spatial and temporal scales (crack growth, AE source and radiation, wave propagation in the structure, reception by sensors). In this context, accurate modelling of sensors behaviour must be developed. These sensors generally consist of a cylindrical piezoelectric element of radius approximately equal to its thickness, without damping and bonded to its case. Sensors themselves are bonded to the structure being tested. Here, a multiphysics finite element simulation tool is used to study the complex behaviour of AE sensor. The simulated behaviour is shown to accurately reproduce the high-amplitude measured contributions used in the AE practice.

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