Simulation of surfactant contribution to ink removal selectivity in flotation deinking lines

Abstract

Transport coefficients and correlations recently used to describe surfactant contribution to particle and water transport in a laboratory flotation column were used to simulate the impact of surfactant contamination on the flotation selectivity of industrial two-stage deinking lines. Simulation results showed that surfactants are slightly removed in the first flotation stage and are concentrated in the second one, where they induce a drop in ink flotation and in fibre entrainment. Subsequently, flotation units in the second stage displayed lower ink removal than in the first stage. In the presence of a constant water reject flow, the increase in surfactant contamination in the pulp stock gave a general decrease in the removal of suspended solids. Surfactant removal increased from 5 to 50%, however, this increase was not sufficient to prevent surfactant accumulation in the deinking line. Simulation results were compared with data collected in an industrial deinking line and particle/surfactant removal efficiencies obtained with low surfactant contamination were in line with experimental data.