Simulation of power frequency high power electromagnetic coupling heater and analysis of influencing factors

Abstract

Aiming at the problems existing in current electric energy replacement, such as the random energy fluctuation of the power grid, the energy storage of the power grid and the consumption of new energy, electromagnetic coupling heating technology and methods based on power frequency high power is proposed. According to the theory of electromagnetic induction heating, Maxwell’s equations are used to establish a three-dimensional electromagnetic field simulation model, determining the size of the core and the windings, and completing the structural design of the heater. Based on the simulation model of electromagnetic coupling heater, the back electromotive force of the primary winding, the induced current of the secondary winding, the B–H curve field diagram of the core, and the J-field diagram of the secondary winding are analyzed to explore heating efficiency of the heater and verify the correctness of electromagnetic coupling heating mechanism. The relationship between the coupling gap, the number of heat dissipation rings, and the air gap and heating efficiency of the heater was further explored, and the model structure of the heater was optimized according to the variation rules so that heating efficiency of the heater reached more than 99%. The electromagnetic coupling heater achieves high efficiency, cleanliness and low carbon, and power frequency high power, which is of great significance to the renewal of electric heater in the future.