Simulation of motion error compensation of CNC with multi-axis linkage

Abstract

Motion errors can significantly affect the machining accuracy of MACNC. To reduce the motion errors in the operation of CNC, an error compensation algorithm is proposed in the study. Firstly, the motion error measurement and identification method is proposed, and in this way, the MECA based on the third spline fitting is proposed Finally, the effectiveness is verified by simulation experiments. The proposed error measurement method has high measurement accuracy, and the MECA can effectively reduce the machining error value, and its processing time is only 0.012s. The measurement accuracy of the error measurement method proposed in the study reached 98.95%, which was 4.49% and 4.88% higher than the minimum measurement accuracy based on wavelet denoising and genetic algorithm, respectively. When the number of iterations was 5, all three measurement methods achieved the minimum measurement accuracy, and the minimum measurement accuracy of the proposed measurement method was 91.00%, Compared with the minimum measurement accuracy of 93.65% and 94.26% based on wavelet denoising and genetic algorithm, it has decreased by 2.65% and 3.26%, respectively. When disturbed, the accuracy rate of the error compensation algorithm proposed by the research is 93.9%, which is 2%, 2% and 3.5% higher than the minimum values of 91.9%, 91.9% and 90.4% of the three error compensation algorithms based on BP neural network, Particle swarm optimization algorithm and genetic algorithm, respectively. The above results show that the MECA can effectively achieve the error compensation of MACNC, with a fast processing speed, which can effectively workshop Machining efficiency and quality.