Simulation of Elbow Erosion of Gas–Liquid–Solid Three-Phase Shale Gas Gathering Pipeline Based on CFD-DEM

Abstract

Shale gas gathering pipelines often contain liquid water and solid sand in the early stage of production, which leads to the failure of pipeline components easily under the action of gas–liquid–solid three phases. A computational fluid dynamics (CFD) model based on the fluid volume method (VOF) and discrete element method (DEM) was established to study the flow law of gas–liquid–solid three-phase flow in the elbow of shale gas gathering pipeline and the erosion law of the inner surface of the elbow was studied by coupling the Oka erosion prediction model. By comparing the experimental results of erosion damage of the elbow, it is found that the model established can well predict the erosion characteristics and erosion amount under the action of three phases. Combined with the field pipeline parameters and operating conditions, the paper further simulates the elbow erosion behavior under relevant working conditions. The results show that the particles rotate clockwise from the outer wall of the pipe through the bottom of the pipe when passing through the elbow under the action of gas and water phases. When the gas velocity increases, the particles at the elbow mainly gather at the bottom of the elbow and the wall of the outer arch. When the water content increases gradually, the particles gathered on the outer arch wall of the elbow move along the outer arch wall of the elbow and face the inner arch surface gradually, and the erosion area is mainly concentrated on the outer arch wall of the elbow and the outlet horizontal pipe. Under the condition of the liquid phase, the movement characteristics of the water phase and particles in the elbow of the gas gathering pipeline and the erosion characteristics of the pipeline surface are obviously different from those under the condition of the gas–solid two-phase. The model and simulation results established in this paper provide a reference for the erosion damage protection of shale gas gathering pipeline elbow.