Abstract
Lathe turning may produce long, continuous chips, or short, broken chips. Broken chips carry away heat and may reduce tool temperature. Continuous chips may snarl and interfere with machine operation. Inside diameter turning or thread cutting may be unusually susceptible to snarls from continuous chips. Other researchers have constructed acoustic emission (AE) chip form monitors. A mathematical model and its advanced continuous simulation language (ACSL) embodiment are described. A simulation study suggests that straight forward modifications hold promise of in-process chip length sensors that can be used for feedback control.
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