Simulation of automated guided vehicle (AGV) systems based on just-in-time (JIT) philosophy in a job-shop environment

Abstract

Automated Guided Vehicle (AGV) systems have been frequently used as material handling equipment in manufacturing systems since the last two decades. The use of AGV systems has taken attention of practitioners and researchers. Although there are numerous studies concerning with AGV systems in literature, a few of them deal with the adaptation of these systems into JIT systems. Moreover, the facility layouts considered in those studies have flow-shop environment. In this paper, a simulation model of a hypothetical system which has a job shop environment and which is based on JIT philosophy was developed. In addition, a dispatching algorithm for vehicles moving through stations was presented in order to improve transportation efficiency. In given layout, multiple vehicles can move and their bi-directional flow is allowed. After the model had been established, it was mentioned how to perform simulation output analysis. The factors which may be important for the system were determined by output analysis. An experiment plan was prepared by taking into account these factors. In this plan, two levels were selected for each factor and an experimental design was conducted. The effect of each factor on each performance measure and the interaction of these factors were examined.