Simulation, exergy analysis and application of diabatic distillation to a tertiary amyl methyl ether production unit of a crude oil refinery

Abstract

This paper presents the results of a detailed exergy analysis of a tertiary amyl methyl ether (TAME) unit of a crude oil refinery and the application of diabatic distillation to the depentanizer tower of the unit. Diabatic distillation is a separation process in which heat is not only supplied to the reboiler and extracted from the condenser [as in a conventional (adiabatic) distillation column], but is also transferred inside the column. The process enables operation to approach equilibrium conditions, thus reducing exergy losses and increasing exergy effectiveness. In a TAME unit of a refinery, isoamylenes are converted to TAME. Before transforming the isoamylenes in the reactors, it is necessary to recover them from a catalytic gasoline stream by a depentanization process. The exergy losses of this depentanization process represent about 70% of the total exergy losses of the unit. The results of the exergy analysis of the TAME unit are presented and a detailed exergy analysis of the conventional adiabatic depentanizer column is conducted for comparison purposes. Then, the application of diabatic distillation to the system is evaluated by using cooling water circulating in series from tray to tray in the rectification section and by making the steam emanating from the reboiler circulate in series from tray to tray in the stripping section. The results in terms of the reduction of exergy losses, heating and cooling media flow rates, and cost effectiveness of the diabatic option for the depentanizer section of the plant are compared to the original adiabatic system, and the effect of the diabatization on the overall exergy performance parameters of the depentanizer section and on the whole TAME unit, are presented in this paper.