Simulation and State Feedback Control of a Pressure Swing Adsorption Process to Produce Hydrogen

Abstract

One of the separation processes used for the production and purification of hydrogen is molecular sieve adsorption using the Pressure Swing Adsorption (PSA) method. The process uses two beds containing activated carbon and a sequence of four steps (adsorption, depressurization, purge, and repressurization) for hydrogen production and purification. The initial composition is 0.11 CO, 0.61 H2, and 0.28 CH4 in molar fractions. The aim of this work is to bring the purity of hydrogen to 0.99 in molar fraction and implement controllers that can maintain the desired purity even in the presence of the disturbances that occur in the PSA process. The controller design (discrete PID and state feedback control) was based on the Hammerstein–Wiener model, which had an 80% fit over the rigorous PSA model. Both controllers were validated on a virtual plant of the PSA process, showing great performance and robustness against disturbances. The results obtained show that it is possible to follow the desired trajectory and attenuate double disturbances, while managing to maintain the purity of hydrogen at a value of 0.99 in molar fraction, which meets the international standards to be used as a biofuel.