Simulation and Optimization of the Acid Gas Absorption Process by an Aqueous Diethanolamine Solution in a Natural Gas Sweetening Unit.

Abstract

The presence of carbon dioxide in natural gases can lower the quality of natural gas and can cause CO2 freezing problems. Therefore, using reliable techniques for the reduction and elimination of carbon dioxide from natural gases is necessary. The aqueous diethanol amine (DEA) solution’s ability to simultaneously absorb H2S and CO2 from sour natural gases makes it possible to use this solution in the natural gas sweetening process. The goal of this work was to determine the maximum amount of the removed CO2 by an aqueous DEA solution in one of the gas sweetening plants of the National Iranian South Oilfields Company (NISOC). For this purpose, based on the obtained designed experiment results using the L9 orthogonal array Taguchi method, the experiments were conducted and three levels of amine concentrations (25, 28, and 30 wt %), temperatures (40, 50, and 60 °C), and circulation rates of lean amine (220, 240, and 260 m3 h–1) were considered as the key operational parameters on CO2 removal. To evaluate the ability of the HYSYS simulation software and the Kent–Eisenberg thermodynamic model to predict CO2 absorption by an aqueous DEA solution in the gas sweetening process, the field data were compared with the results of the simulation. It was observed that the maximum removal of CO2 is achieved at a lean amine concentration of 30 wt %, a temperature of 40 °C, and a circulation rate of 260 m3 h–1. Also, the experimental results indicate that the effects of the selected process variables on CO2 absorption are not linear and the most effective parameter on carbon dioxide removal is the concentration of amine in an aqueous solution and the temperature of the lean amine has the least effect. Besides, the obtained simulation results are in the range of the unit design basis but have some deviations from field data. The findings of this study can help in better understanding of the selection of the effective variables in the natural gas sweetening process and obtaining their appropriate values to achieve the highest efficiency.