Simulation and Experimental Verification of Dynamic Characteristics on Gas Foil Thrust Bearings Based on Multi-Physics Three-Dimensional Computer Aided Engineering Methods

Abstract

This paper presents a method to simulate the dynamic operating characteristics of a gas foil thrust bearing based on linear elastic support and constant ambient temperature to mimic the transient structure–fluid interactions. In the physical model, the top and bump foils are simply represented by an infinite number of Hookean springs attached to a solid wall with a small amount of deformation, whereas the gas film in the bearing is under quasi-steady lubrication flow conditions with hydrodynamic pressure distributed on the little-deformed top foil. A three-dimensional multi-physics model in a cylindrical coordinate system is established via a commercial computer-aided engineering software package to predict the nominal dynamic characteristics of the gas foil thrust bearing. To verify the multi-physics model, an experimental bench was built in-house to measure the thrust force on the support of the bearing. With the pertinent bearing parameters being entered into the package, the simulations agree well with the experimental thrust forces. As a further step, a simulation model of a clamped-rotor gas foil thrust bearing design was thoroughly investigated under nominal operating conditions, resulting in predictions of underdamped oscillations in rotor motions. The phenomenon could be described using a linear mass–spring–damper model that is dependent on the gas film thickness. The stiffness and damping coefficients could serve as a base reference for rotor dynamics analysis. This concludes the potential development of a digital twin for gas foil thrust bearing systems.