Simplified modellization of gear micropitting

Abstract

This document gives a simplified method of calculating gear micropitting. The method has been developed by EUROCOPTER. The objective was to provide a model that took into consideration the maximum number of parameters in order to model the different physical phenomena, particularly: an oil-film thickness calculation taking the influence of pressure into consideration a simplified modellization of roughness an estimation of the plastification effect on the roughness overpressure at the contact surface taking into account the combined effects of roughness and oil-film thickness. The elaborated model is presented in an Excel file form. The application program is called APICS (approche du pitting par calculs simplifiés). In order to validate this model, this program has been applied to: An epicyclic gear train of a helicopter. Tests on discs as part of the ASETT European program. Discs are in hardened M50NiL Duplex (surface treatment: carburized and nitrided). Different kinds of surface finishing were proposed. The reference case of discs in 16NCD13 without thermochemical treatment has been also treated. FZG gear benchtests, also as part of the ASETT program. Gears have been manufactured in hardened M50NiL Duplex, with different kinds of surface finishing proposed. The results of the calculations express quite exactly the experimental facts observed on discs and gears for a wide range of studied cases, covering different materials, different kinds of case hardening and different kinds of surface finishing.