Abstract

Nickel (Ni) and nickel oxide (NiO) nanoparticles were produced by a combination of precipitation and reduction/calcination methods using the raffinate solution originated from laboratory scale spent NiMH recovery process. Ni recovery from the solution reached 99.8% by a simple precipitation step using baking soda. X-ray diffraction, FTIR spectroscopy, carbon analyzer and thermal gravimetric analysis techniques were used to characterize the precipitate. Metallic and oxide nanoparticles were obtained by hydrogen reduction and calcination under air atmosphere of the precipitate at 400 °C, respectively for 30–90 min residence times. The crystal structure, crystallite size, morphology, particle size and surface area of the samples, as well as carbon residue content in the particles were detected by particle characterization methods. The results indicate that spherical Ni nanoparticles have a crystallite size about 37 nm, and particle sizes of around 100 nm. The agglomeration of the nanoparticles reduces by increasing residence time. NiO nanoparticles have finer crystallite and particle sizes than the metallic samples produced at the same temperature and residence times. The results show that the combination of the simple methods presented can be an alternative process for producing advanced particles from spent NiMH batteries.

Highlights

  • Nanoparticles possess unique optical, magnetic, electrical and chemical properties due to their high surface area to volume ratio, which makes them highly attractive for both the scientific and industrial community [1, 2]

  • There is a specific interest in nickel (Ni) and nickel oxide (NiO) nanoparticles because of their electronic, magnetic and catalytic properties, as well as economic advantages in catalytic applications compared to noble metals [3,4,5,6,7,8]

  • The solution contains a high amount of Ni and negligible amounts of other metals (Co, Al, K, La, and Mg) coming from the spent Nickel-metal hydride (NiMH) battery recycling process

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Summary

Introduction

Nanoparticles possess unique optical, magnetic, electrical and chemical properties due to their high surface area to volume ratio, which makes them highly attractive for both the scientific and industrial community [1, 2]. NiO nanoparticles are a p-type semiconductor with a wide band gap between 3.6 and 4.0 eV [15] Their superior physico-chemical properties make them a promising candidate for advanced material applications. They can be used as electrode material for supercapacitors [16, 17], active anode material for Li-ion batteries [18], as a catalyst for chemical and electrochemical reactions [19, 20], an adsorbent for the removal of heavy metals from waste water [21, 22], and as a component in gas sensors and electronic devices [23]. There are several studies on hydrometallurgical recycling of NiMH batteries, research on the preparation of final product using raffinate solution is limited. The high-temperature reaction behavior of the precipitate under different atmospheres and the effects of residence time on nanoparticle properties were studied

Experimental
Precipitation
Characterization
Results and Discussion
Ni Nanoparticles
NiO Particles
Conclusion

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