Abstract
A new kind composite particle which could be utilized as ultra-light weight proppant was prepared via suspension polymerization in this work. The composite particles were composed of polystyrene and modified silica fume. This study indicated the composite particles had a bulk density (around 0.65 g cm−3) that is even lower than most of the commercial proppants. The pure polystyrene particles had a glass transition temperature of 130.3 °C and a crushing rate of 5.0% under the pressure of 52 MPa for 3 min. While the heat-treated composite particles had a higher glass transition temperature of 146.1 °C and a lower crushing rate of 1.0% under the same testing condition. In addition, the processes of synthesizing composite particles, procedures of heat treatment, effects of different incorporation amount and dispersion of modified silica fume in polymer matrix were systematically investigated.
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