Silane grafting of polyethylene: effect of molecular structure, physical form, blending, and antioxidants

Abstract

AbstractCrosslinking of polyethylene would improve and modify its properties. A preferred method of crosslinking is via its silane grafting, initiated by peroxide. In this study, the grafting reactions of different types of low density (LDPE), linear low density (LLDPE) and high density polyethylene (HDPE) were studied and compared in efficiency, all in a fixed amount of silane (vinyltrimethoxysilane) and peroxide (dicumyl peroxide). Processing for silane grafting was carried out in an internal mixer for 15 minutes at 190 oC, and the silane grafting efficiency was determined through the corresponding peaks in their FTIR spectra. The effect of polymer physical form (powder versus granule) and premixing (the polymer with silane-DCP solution) prior to processing was also determined. In case of LDPE and LLDPE, three types of antioxidants (Irganox 1010, Irganox 1076, and KV10) were incorporated into the reaction mixture to assess their probable interference and effectiveness in grafting reaction. Finally, LDPE was melt blended with ethylene vinyl acetate (EVA) and once again with ethylene propylene diene monomer (EPDM) to investigate their effect on silane grafting efficiency. Amongst different grades of polyethylene, LLDPE had a better efficiency in silane grafting with regard to LDPE and HDPE. Furthermore, the lower molecular weight of polyethylene with narrower molecular weight distribution resulted in the more efficient silane grafting. In case of incorporating antioxidant, Irganox 1010 followed by Irganox 1076 had the best performance for LDPE, however, KV10 turned out to be more suitable for LLDPE. Finally, higher silane grafting efficiency was gained through blending polyethylene with EVA and EPDM.