Abstract
The potential of fretting fatigue strength enhancement by a duplex surface engineering process involving shot peening of plasma nitrided steel, termed duplex SP/PN, is demonstrated. Specimens of 709M40 steel were individually plasma nitrided, shot peened, or duplex SP/PN treated. Fretting fatigue properties of the surface engineered specimens were evaluated. Surface roughness, residual stress, and hardening effect following the various surface treatments were examined and compared. It has been found that the duplex treatment can significantly improve the fretting fatigue strength of the investigated low alloy steel. Under the present testing conditions, the duplex SP/PN treatment increased the fretting fatigue strength (at 107 cycles) of 709M40 steel by more than 70% relative to the nitrided, 120% to the shot peened, and 500% to the untreated steel. The improvement has been explained in terms of the significantly increased surface hardness and compressive residual stress in the near surface region following the duplex SP/PN treatment. By analysing the stress distributions in a shot peened surface, the influence of surface roughness on fretting fatigue strength is also discussed.
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