Abstract

Short and long crack propagation behaviors in a coarse A12O3 particulate-reinforced 6061 aluminum alloy composite (Al2O3/6061 Al) are investigated and compared under different ranges of tensile-compressive cyclic stress. It is found that short cracks up to 400 μm in length propagate in a shear-dominant mode at maximum cyclic stress level below the fatigue limit until they are permanently trapped by the surrounding particles. The microstructure sensitivity of short crack growth in the composite decreases as the short crack length and/or applied stress range increase. The characteristics of short cracks and the mechanisms of short crack trapping by particles in the material are discussed.

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