Shear improved Smagorinsky model for large eddy simulation of flow in a stirred tank with a Rushton disk turbine

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Shear improved Smagorinsky model for large eddy simulation of flow in a stirred tank with a Rushton disk turbine

ReferencesShowing 10 of 18 papers
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Evaluation of local kinetic energy dissipation rate in the impeller stream of a Rushton turbine by time-resolved PIV
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Passive scalar dispersion in a turbulent boundary layer from a line source at the wall and downstream of an obstacle
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CFD Simulation of the Discharge Flow from Standard Rushton Impeller
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CFD Study of Power and Mixing Time for Paddle Mixing in Unbaffled Vessels
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Large eddy simulations on the flow driven by a Rushton turbine
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Semianalytical characterization of turbulence from radial impellers, with experimental and numerical validation
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Two time and two point shifted velocity measurements in decaying homogeneous turbulence
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Smoothing algorithms for mean-flow extraction in large-eddy simulation of complex turbulent flows
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Trailing vortices around a 45° pitched‐blade impeller
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Steady and unsteady computation of impeller‐stirred reactors
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CitationsShowing 10 of 18 papers
  • Research Article
  • Cite Count Icon 13
  • 10.1007/s11663-018-1200-4
Numerical and Experimental Modeling of the Recirculating Melt Flow Inside an Induction Crucible Furnace
  • Feb 20, 2018
  • Metallurgical and Materials Transactions B
  • Amjad Asad + 3 more

In the paper, a new water model of the turbulent recirculating flow in an induction furnace is introduced. The water model was based on the principle of the stirred vessel used in process engineering. The flow field in the water model was measured by means of particle image velocimetry in order to verify the model’s performance. Here, it is indicated that the flow consists of two toroidal vortices similar to the flow in the induction crucible furnace. Furthermore, the turbulent flow in the water model is investigated numerically by adopting eddy-resolving turbulence modeling. The two toroidal vortices occur in the simulations as well. The numerical approaches provide identical time-averaged flow patterns. Moreover, a good qualitative agreement is observed on comparing the experimental and numerical results. In addition, a numerical simulation of the melt flow in a real induction crucible furnace was performed. The turbulent kinetic energy spectrum of the flow in the water model was compared to that of the melt flow in the induction crucible furnace to show the similarity in the nature of turbulence.

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  • Research Article
  • Cite Count Icon 3
  • 10.1051/e3sconf/201912808002
An experimental and numerical analysis of the fluid flow in a mechanically agitated vessel
  • Jan 1, 2019
  • E3S Web of Conferences
  • Marek Jaszczur + 2 more

The mixing process is a widespread phenomenon, which plays an essential role among a large number of industrial processes. The effectiveness of mixing depends on the state of mixed phases, temperature, viscosity and density of liquids, mutual solubility of mixed fluids, type of stirrer, a what is the most critical - the shape of the impeller. In the present research, the objective is to analyse the process of the fluid flow in the mechanically agitated vessel with new impeller type. Velocity field values were determined using computer simulation and experimental particle image velocimetry method. The basis for the assessment of the intensity degree and efficiency of mixing was the analysis of velocity vectors distribution and power number. An experimental and numerical study was carried out for various stirred process parameters to determine optimal conditions for the mixing process.

  • Research Article
  • Cite Count Icon 8
  • 10.1080/01496395.2020.1715436
Multi-dimensional analysis of turbulence models for immiscible liquid-liquid mixing in stirred tank based on numerical simulation
  • Jan 17, 2020
  • Separation Science and Technology
  • Zhaoyou Zhu + 7 more

ABSTRACT The Reynolds Averaged Navier-Stokes (RANS) simulation was employed to predict a turbulent flow of liquid-liquid two-phase system in standard stirred tank. The results calculated by the standard k-ε model and the Renormalization Group (RNG) k-ε model were compared to Particle Image Velocimetry (PIV) data from the literature. The constants of the transports equations were corrected, which could reflect the time-averaged strian rate of the main flow. Multi-dimensional investigation revealed the flaws of RNG k-ε model compared to standard k-ε model in predicting the liquid-liquid two-phase mixing process, which has great guidance for the selection of the turbulence models.

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  • Cite Count Icon 12
  • 10.1016/j.ijthermalsci.2017.12.024
Mechanical stirring influence on solute segregation during plane front directional solidification
  • Jan 13, 2018
  • International Journal of Thermal Sciences
  • M Chatelain + 6 more

Mechanical stirring influence on solute segregation during plane front directional solidification

  • Open Access Icon
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  • Cite Count Icon 8
  • 10.1021/acs.oprd.0c00240
Digital Design of Batch Cooling Crystallization Processes: Computational Fluid Dynamics Methodology for Modeling Free-Surface Hydrodynamics in Agitated Crystallizers
  • Aug 6, 2020
  • Organic Process Research & Development
  • Diana M Camacho Corzo + 3 more

A framework for the digital design of batch cooling crystallization processes is presented comprising three stages, which are based on different levels of process complexity, integrating crystallizer hydrodynamics with crystallization kinetics and consequently with expected crystal size distribution. In the first stage of the framework, a computational fluid dynamics methodology is developed to accurately assess hydrodynamics in a typical batch crystallizer configuration, comprising a 20 L scale dish-bottom vessel with a single beavertail baffle agitated by a retreat curve impeller, used in the pharmaceutical as well as in the fine chemical industries. The hydrodynamics of crystallizers with such configurations is characterized by vortex formation on the free liquid surface. It is therefore important to model the free surface using the Volume-of-Fluid (VoF) method. Comparison of the predicted mean velocity components with experimental measurements using laser Doppler anemometry reveals that improved predictions are obtained using a differential Reynolds-stress transport model for turbulence coupled with the VoF for modeling the gas-liquid interface compared with those using the Shear-stress transport model and with a flat liquid surface. This study demonstrates that an accurate treatment of the liquid free surface for capturing vortex formation is essential for reliable predictions of the crystallizer’s flow field. While the vortex depth is predicted to increase with increasing impeller Reynolds number, the dependence of hydrodynamic macroparameters, including power number, impeller flow number, and secondary circulation flow number, on Reynolds number reveals that they are essentially constant within the turbulent regime but fluctuate when the flow is in the transitional and laminar regimes as fluid viscosity increases.

  • Research Article
  • Cite Count Icon 43
  • 10.1016/j.jfoodeng.2018.04.005
Modifications in the Rushton turbine for mixing viscoplastic fluids
  • Apr 3, 2018
  • Journal of Food Engineering
  • Houari Ameur

Modifications in the Rushton turbine for mixing viscoplastic fluids

  • Research Article
  • Cite Count Icon 7
  • 10.1016/j.ces.2023.118509
Assessment of scale-adaptive turbulence modeling in coupled CFD-PBM 3D flow simulations of disperse liquid-liquid flow in a baffled stirred tank with particular emphasis on the dissipation rate
  • Apr 1, 2023
  • Chemical Engineering Science
  • Kevin Rave + 3 more

Assessment of scale-adaptive turbulence modeling in coupled CFD-PBM 3D flow simulations of disperse liquid-liquid flow in a baffled stirred tank with particular emphasis on the dissipation rate

  • Open Access Icon
  • Research Article
  • Cite Count Icon 1
  • 10.2464/jilm.68.677
Numerical investigation on transport phenomena during mechanical stirring of aluminum melt
  • Dec 30, 2018
  • Journal of Japan Institute of Light Metals
  • Takuya Yamamoto + 1 more

Numerical investigation on transport phenomena during mechanical stirring of aluminum melt

  • Research Article
  • Cite Count Icon 6
  • 10.1007/s40430-022-03713-6
Comparison of PIV measurements and OpenFOAM simulations of a stirred tank: study of the azimuthal position effect
  • Aug 22, 2022
  • Journal of the Brazilian Society of Mechanical Sciences and Engineering
  • Paula Trindade Koyro + 6 more

Comparison of PIV measurements and OpenFOAM simulations of a stirred tank: study of the azimuthal position effect

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  • Research Article
  • 10.1051/epjconf/202226901040
An experimental investigation on the fluid flow mixing process in agitated vessel
  • Jan 1, 2022
  • EPJ Web of Conferences
  • Anna Młynarczykowska + 3 more

The fluid mixing process is a common supportive phenomenon that often occurs in a large number of industrial systems. This phenomenon is the subject of many numerical and experimental analysis. The mixing process effectiveness depends on: mixing tank construction, mixing phases viscosity, temperature, density of liquids and, what is crucial, the impeller shape. The optimal design of impeller geometry is still an open issue. In this research work, the main objective is experimental investigations of the influence of the newly constructed impeller type on the fluid flow motion phenomena and energy consumption. Flow field values were evaluated using PIV measurement and the power consumption using precise torquemeter. The comparison between the Rushton turbine and a novel impeller is presented and discussed. The basis for the assessment of the intensity degree and efficiency of mixing was the analysis of velocity vectors distribution and power number. Results show that the power number for both impellers are similar but the fluid motion is quite different. The pumping capacity Qz for the novel impeller in reference to the Rushton turbine is for many cases at least one order of magnitude higher. This shows that the proposed impeller can be a very promising alternative to the classic blades and non-blades based impeller types.

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Standard Computational Fluid Dynamic (CFD) techniques are widely used in the design of hydraulic valves for optimising the valve performance and reducing the production effort. They calculate the turbulent flow and predict cavitation. Unfortunately, the currently used models are often inadequate and out of date to catch the complexity of these phenomena such as the transient interaction between cavitation and turbulence. Advanced computational methods have been developed and applied to other engineering branches. Despite this fact, they face many difficulties to be employed in hydraulics. In this paper, a first step is taken towards the usage of these cutting edge CFD methods for hydraulic valves. At first, the different challenges for a CFD code to simulate valve flows are highlighted. A novel computational approach is then presented. It combines a Large Eddy Simulation (LES) model for the turbulence modelling as well as a Full Cavitation Model (FCM). The LES technique explicitly resolves the large turbulence scales while the smaller ones are modelled. The FCM not only predicts vapour but also gas cavitation, which plays a vital role in hydraulic fluids. This method is tested to simulate the flow in a pilot stage of a jet-pipe servo-valve. The test case is presented and the different boundary conditions used for the simulations are given. The results of the simulation are compared with experimental results showing a good agreement. A comparison between the LES model and the standard two-equation turbulence model shows the advantages of the LES approach. Finally, the transient features of the flow are highlighted in terms of velocity oscillation.

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Steel Alloy Homogenization During Rheinsahl–Heraeus Vacuum Treatment: Conventional Computational Fluid Dynamics, Recurrence Computational Fluid Dynamics, and Plant Observations
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  • steel research international
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Computational fluid dynamics (CFD) simulations of steel flow in an Rheinsahl–Heraeus (RH) process are realized by a discrete phase model (DPM) for the driving bubble plumes, a volume of fluid (VoF) method for the free surface in the vacuum chamber (VC), and a large eddy simulations (LES) model for the transport and mixing of steel alloys. CFD simulations are opposed to particle image velocimetry (PIV) analyses of flow pattern at the bath surface in the VC. While simple Reynolds averaged turbulence models fail to reproduce these plant observations, LES agrees fairly well. Furthermore, the steel recirculation rate is compared with empirical correlations from the literature, yielding good agreement with respect to the dependency of the recirculation rate on the gas injection rate. The absolute value of the recirculation rate increases by 15%, in case (realistic) eroded edges are considered instead of a (unrealistic) sharp‐edged geometry. Data‐assisted recurrence CFD (rCFD) is applied to accelerate conventional CFD. The rCFD simulations yield a computational speed‐up of four orders of magnitude, enabling real‐time LES at full grid resolution of three million cells. Titanium homogenization in the steel ladle is addressed by means of rCFD and compared with corresponding plant trials yielding good agreement.

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Shear-improved Smagorinsky model for large-eddy simulation of wall-bounded turbulent flows
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A shear-improved Smagorinsky model is introduced based on results concerning mean-shear effects in wall-bounded turbulence. The Smagorinsky eddy-viscosity is modified asvT=(Csδ)2(|S|—|〈S〉|): the magnitude of the mean shear |〈S〉|is subtracted from the magnitude of the instantaneous resolved rate-of-strain tensor |S|;CSis the standard Smagorinsky constant and Δ denotes the grid spacing. This subgrid-scale model is tested in large-eddy simulations of plane-channel flows at Reynolds numbersReτ= 395 andReτ= 590. First comparisons with the dynamic Smagorinsky model and direct numerical simulations for mean velocity, turbulent kinetic energy and Reynolds stress profiles, are shown to be extremely satisfactory. The proposed model, in addition to being physically sound and consistent with the scale-by-scale energy budget of locally homogeneous shear turbulence, has a low computational cost and possesses a high potential for generalization to complex non-homogeneous turbulent flows.

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Present-day demands on combustion equipment are increasing the need for improved understanding and prediction of turbulent combustion. Large eddy simulation (LES), in which the large-scale flow is resolved on the grid, leaving only the small-scale flow to be modeled, provides a natural framework for combustion simulations, as the transient nature of the flow is resolved. In most situations, however, the flame is thinner than the LES grid, and subgrid modeling is required to also handle the turbulence-chemistry interactions. Here, we examine the predictive capabilities of the flamelet LES models, such as the Flamelet Progress Variable LES (LES-FPV) models, and the finite rate chemistry LES models, such as the LES-Thickened Flame Model (LES-TFM), the partially stirred reactor model (LES-PaSR) and the Eddy Dissipation Concept (LES-EDC) model. These different combustion LES models are used here to study the reacting flow in an axisymmetric dump combustor at a Reynolds number of 55,800, the Damköhler number of 167 and a Karlowitz number of 0.15, placing the flame in the corrugated flame regime. The computational results are compared to experimental data of velocity and temperature to examine predictive capabilities of the different models.

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Large-eddy simulation of wind flow and air pollutant transport inside urban street canyons of different aspect ratios
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of thesis entitled Large-Eddy Simulation of Wind Flow and Air Pollutant Transport inside Urban Street Canyons of Different Aspect Ratios submitted by Li, Xianxiang for the degree of Doctor of Philosophy at the University of Hong Kong in June 2008 The characteristics of the wind flow and air pollutant transport inside urban street canyons are of fundamental importance to the air quality monitoring and improvement. An investigation of these characteristics was performed in this study using both experimental and numerical techniques. The focus is on the mechanisms of pollutant transport and removal inside urban street canyons of high aspect ratios (AR, ratio of the building height to the street width). A physical model in water channel was first developed to study the wind flow in street canyons of different ARs of 0.5, 1.0, and 2.0. The velocity and turbulent fluctuation were measured by a Laser-Doppler Anemometer (LDA). The measured velocity and turbulent fluctuation at various locations were validated with several experimental datasets available in literature. The measured results in most locations were also in good agreement with previous numerical results. The comprehensive measurement data can provide a validation database for the numerical model development. To take into account the detailed transient turbulent processes, a large-eddy simulation (LES) model was developed based on a one-equation subgrid-scale (SGS) model and finite element method (FEM). This model was validated and fine-tuned by applying to an open channel flow at Reτ = 180. By comparing the calculated velocity and fluctuations with those obtained from experiment and direct numerical simulation (DNS), a set of model constants was determined for the LES model. A 1/7th wall model was further incorporated into this LES model to mitigate the strict near-wall resolution requirement. To validate the newly developed LES model for street canyons, the LES results for the street canyons of AR 1 and 2 were compared extensively with the waterchannel experimental data and previous LES results. The good agreement showed that the newly developed LES model was capable of predicting the complicated flow patterns and pollutant dispersion in street canyons. The validated LES model was then employed to simulate the street canyons of AR 3, 5, and 10. Three, five, and eight vertically aligned primary recirculations were found for the three cases, respectively, which showed decreasing strength with decreasing height. The very small ground-level wind speeds made the ground-level pollutants extremely difficult to disperse. Local maxima of the turbulence intensities were found at the interfaces between the primary recirculations and the free surface layer. The pollutant followed the trajectories of the primary recirculations. High pollutant concentration and variance were found near the buildings where wind flowed upward. Large gradients of pollutant concentration and variance were also observed at the interfaces between the primary recirculations and the free surface layer. Detailed analyses of concentration budget terms showed that the advection terms were responsible for pollutant redistribution within primary recirculations, while the turbulent transport terms were responsible for pollutant penetration between primary recirculations and pollutant removal from the street canyon. Based on the LES results, several quantities were introduced to compare the pollutant removal capability of different street canyon configurations. It was found that these quantities were all non-linear functions of the street canyon AR. Large-Eddy Simulation of Wind Flow and Air Pollutant Transport inside Urban Street Canyons of Different Aspect Ratios

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Numerical Study of the Flow Characteristics of Downburst-like Wind over the 3D Hill Using Different Turbulence Models
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  • Bowen Yan + 7 more

With the rapid development of computational fluid dynamics (CFD) technology, it has been widely used to study the wind field characteristics of downbursts in mountainous areas. However, there is little guidance on the selection of different turbulence models for simulating downburst wind fields over hills using CFD, and few comparative studies have been conducted. This paper used nine turbulence models to simulate the wind field of a downburst over a 3D quadratic ideal hill. The simulated values of average and transient winds were compared with wind tunnel test data, and the flow characteristics at different moments under a downburst were analyzed. The flow characteristics in the wake region of the downburst over the hill are also quantitatively analyzed using the proper orthogonal decomposition (POD) method. The results show that approximately 85% of the results from the LES and REA models fall within a 30% error range, so the large eddy simulation (LES) model and the realizable k-ε model (REA) are more accurate in simulating the mean wind field, and the transient wind field simulated by the LES model is also in good agreement with the experimental data. In addition, this paper reveals the evolution mechanism of the transient wind field structure over a hill model under a downburst and finds that the first-order mode obtained by POD may be related to the acceleration effect on the hilltop.

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  • Cite Count Icon 5
  • 10.3390/met14050518
Mixing Time Prediction in a Ladle Furnace
  • Apr 29, 2024
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  • Xipeng Guo + 5 more

This paper presents a study on the effectiveness of two turbulence models, the large eddy simulation (LES) model and the k-ε turbulence model, in predicting mixing time within a ladle furnace using the computational fluid dynamics (CFD) technique. The CFD model was developed based on a downscaled water ladle from an industrial ladle. Corresponding experiments were conducted to provide insights into the flow field, which were used for the validation of CFD simulations. The correlation between the flow structure and turbulence kinetic energy in relation to mixing time was investigated. Flow field results indicated that both turbulence models aligned well with time-averaged velocity data from the experiments. However, the LES model not only offered a closer match in magnitude but also provided a more detailed representation of turbulence eddies. With respect to predicting mixing time, increased flow rates resulted in extended mixing times in both turbulence models. However, the LES model consistently projected longer mixing times due to its capability to capture a more intricate distribution of turbulence eddies.

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