Abstract

Industry 4.0 comprises a wide spectrum of developmental processes within the management of manufacturing and chain production. Presently, there is a huge effort to automate manufacturing and have automatic control of the production. This intention leads to the increased need for high-quality methods for digitization and object reconstruction, especially in the area of reverse engineering. Commonly used scanning software based on well-known algorithms can correctly process smooth objects. Nevertheless, they are usually not applicable for complex-shaped models with sharp features. The number of the points on the edges is extremely limited due to the principle of laser scanning and sometimes also low scanning resolution. Therefore, a correct edge reconstruction problem occurs. The same problem appears in many other laser scanning applications, i.e., in the representation of the buildings from airborne laser scans for 3D city models. We focus on a method for preservation and reconstruction of sharp features. We provide a detailed description of all three key steps: point cloud segmentation, edge detection, and correct B-spline edge representation. The feature detection algorithm is based on the conventional region-growing method and we derive the optimal input value of curvature threshold using logarithmic least square regression. Subsequent edge representation stands on the iterative algorithm of B-spline approximation where we compute the weighted asymmetric error using the golden ratio. The series of examples indicates that our method gives better or comparable results to other methods.

Highlights

  • Industry 4.0 is the trend towards automation and data exchange in manufacturing technologies and processes

  • We made a series of testing objects—from almost planar ones to the complex ones with holes. We proceeded these models with region-growing algorithm and using our proposed method (Section 2.1.2) we estimate the optimal value of the normal threshold

  • The main contribution of this article is a method that improves the detection and representation of the edges of scanned engineering parts. This area is challenging because the scanning device is frequently not able to cover the sharp edges with a sufficient amount of measured points

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Summary

Introduction

Industry 4.0 is the trend towards automation and data exchange in manufacturing technologies and processes. Industry 4.0 factories have machines which are augmented with wireless connectivity and sensors, connected to a system that can visualize the entire production line and make decisions on its own. Smart manufacturing is a broad category of manufacturing that employs computer-integrated manufacturing, high levels of adaptability and rapid design changes, digital information technology, and more flexible technical workforce training [1,2]. Our work covers the part of automation in manufacturing and reverse engineering for design changes. The widespread availability of cheap commercial depth sensors or multi-camera setups leads to their common usage in manufacturing engineering, especially in rapid product development [3]. The precision, scanning speed and variety of processing algorithms create suitable conditions for its common usage

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