Shape-selective alkylation of benzene with ethylene over a core–shell ZSM-5@MCM-41 composite material

Abstract

A series of ZSM-5@MCM-41 core–shell composite materials prepared via a multi-cycle-sol–gel coating strategy is investigated as the catalyst for benzene alkylation with ethylene, in which both ethylbenzene and para-diethylbenzene ( p- DEB) are aimed as the target products. With multi-cycle-sol–gel coating, the external acid sites on the samples are gradually passivated by the inert MCM-41 shell. As a result, the shape selectivity to p- DEB is greatly enhanced. Nevertheless, the coating of mesoporous MCM-41 shell on ZSM-5 accelerates deactivation of the catalyst only due to the dilution effect of ZSM-5 content in the catalyst at the same space velocity, which is a reason that core–shell ZSM-5@MCM-41 will potentially be a practical catalyst in shape selective alkylation of benzene. In order to enhance the yield of p- DEB on ZSM-5@MCM-41, the reaction conditions at the fixed bed reactor including temperature, the molar rate of benzene to ethylene and GHSV, are also optimized.