Abstract

Flocculation technology has been widely applied in treating shale gas hydraulic fracturing flowback fluid. To improve flocculation efficiency, we designed a series of vortex flocculation reactors with variable axial and tangential inlet angles. It was found that a flow field beneficial to flocculation would be formed when the axial and tangential inlet angles were 45° and 30°, respectively. Under this condition, the turbulent dissipation rate of the flow field was high near the inlet and decreased step by step from the bottom to the top of the reactor. The flocs were denser and more resistant to shearing and oscillations. Moreover, this reactor exhibited superior chemical oxygen demand and turbidity removal rates of 78.21% and 88.10%, respectively, which increased by 28.08% and 23.69%, when compared with the traditional reactor (both axial and tangential inlet angles were 0°). This study is a reference for developing and optimizing high-performance vortex flocculation reactors.

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