Shale-fluid interactions during forced lmbibition and flow-back

Abstract

One way to minimize the need for disposal of flow-back waters produced during the hydraulic fracturing of unconventional reservoirs is, potentially, to recycle these fluids by recovering and re-injecting them during hydraulic fracturing of nearby new wells. These flow-back waters contain, however, large concentrations of dissolved salts. During hydraulic fracturing of unconventional reservoirs, a well may undergo extended shut-in periods, following the initial hydraulic-fracture stimulation. The concern here, therefore, is that the salts dissolved in the re-injected flow-back waters may precipitate in the subsurface, thus promoting scale formation; or alternately, because of their high salinity, these same fluids may cause the dissolution of various minerals present in the subsurface. Large divalent cations (e.g., Ca2+, Ba2+ and Sr2+) and anions (e.g., CO32− and SO42) may chemically interact with and cause the swelling of clay fractions, thus blocking pores in certain pore size ranges. All these phenomena (i.e., scale formation, clay swelling, minerals dissolution) can influence the petrophysical properties of the formation, including its permeability, porosity, contact angle, etc. One way to potentially overcome some of these technical challenges, is to pre-treat these flow-back waters, prior to re-injection (e.g., via chemical precipitation, followed by membrane filtration) in order to remove unwanted salts. However, such pre-treatment is costly, and the degree of salt removal needed to prevent formation damage is important in determining the economic viability of flow-back water recycle via re-injection. A key focus of this work, therefore, is to study the impact that the injection of flow-back waters, that have undergone varying degrees of pre-treatment and clean-up, will have on the flow-through characteristics of a tight-gas reservoir, particularly of the Marcellus Shale formation. To do so, we have carried-out forced-imbibition experiments with shale samples from various depths in the Marcellus formation, whose properties span high to low ranges of TOC, clay content and matrix permeabilities. We have studied the forced-imbibition characteristics, at an injection pressure of 24,233 kPa (3500 psig), of various flow-back fluids into shale cores saturated with methane at a pore pressure of 17,338 kPa (2500 psig) and a confining stress of 27,680 kPa (4000 psig). Following the forced imbibition experiments, we analyzed the cores for potential changes in permeability and porosity. Quantification of the ion content of the injected and recovered fluids was also performed using Ion Chromatography (IC). The IC analysis of the recovered fluids indicates substantial interactions and geochemical reactions between the invading fluids and the shale cores. The injection of flow-back fluids shows significant impact on the flow-through characteristics, with untreated flow-back fluids, which have the highest cation and anion content, also exhibiting the highest observable reductions in permeability (>90%).