Abstract

ABSTRACT This study presented a method for removing iron (Fe) from zinc (Zn) sulfate solution utilising an oxygen (O2) pressure-enhanced goethite process. The study investigated the effects of O2 pressure, reaction temperature (T), pH value, and reaction time (t) on the Fe removal process. The results indicated that the oxidation rate increased with increasing T and O2 pressure. The goethite obtained at an O2 partial pressure of 0.2 MPa exhibited higher Fe content and a distinct acicular morphology, containing 55.7% Fe, 5.4% Zn, and 1.9% Sulphur (S). The increase in temperature from 90°C to 110°C accelerated the Fe hydrothermal precipitation, enhancing the Fe content in the goethite from 55.7% to 57.1%. The goethite products with 56.4% Fe content exhibited 95.0% crystallinity at a pH of 3.2, with a tendency for particle aggregation at lower crystallinity levels. The goethite precipitation occurred within the pH range of 2.2−3.5. Furthermore, as the reaction time increased, the hydrothermal precipitation particles increased in size and exhibited higher Fe content. The proposed method modified the O2 mass transfer process, increasing its solubility to enhance the Fe2+ oxidation rate, facilitating the controlled acicular α-FeOOH production with excellent crystallization performance.

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