Sensor yarns for real-time in situ detection of damage behavior for the purpose of structural health monitoring of textile-reinforced thermoset composites: development of a continuous wet-chemical silvering process for high-performance filament yarn

Abstract

High-performance textile yarns such as glass filament (GF) yarn will be used as the base material for the development of sensor yarns because glass filament yarns offer both high tensile strengths and moduli of elasticity, as well as high melting temperatures and elongation. A new continuous wet-chemical metallization process has been developed for GF yarns on a laboratory scale to achieve special properties such as electrical conductivity. The aim of the work is to develop a continuous wet-chemical silver plating process for the GF-filament yarn in order to achieve electrical conductivity on the GF-surface. The process was carried out continuously in order to metallize the GF, which is sensitive to the shear force. A homogeneous, completely covered and adhered silver layer on the GF yarn surfaces was obtained by the application of this technology. The surface morphology was been determined by light and scanning electron microscopy to assess the silver layer properties such as structure, homogeneity, and cracking. The chemical structure of the surfaces was analyzed by means of energy dispersive x-ray spectroscopy. For structural analysis, GF yarns were investigated using a Fourier transform infrared spectrometer. The dispersive and polar component of the surface energy of the sized and silvered GF yarn was measured by using a single fiber Tensiometer K100. The silver layer thickness and the silver content were determined after the metallization. Textile physical tests of the tensile strength, elasticity modulus, elongation at break, and yarn fineness of the single GF yarns as well as GF bundle were carried out.