Abstract

The purpose of the paper is to develop an efficient approach to fault-tolerant control for nonlinear systems of magnetic brakes. The challenging problems of accurate modeling, reliable fault detection and a control design able to compensate for potential sensor faults are addressed. The main idea here is to make use of the repetitive character of the control task and apply iterative learning control based on the observational data to accurately tune the system models for different states of the system. The proposed control scheme uses a learning controller built on a mixture of neural networks that estimate system responses for various operating points; it is then able to adapt to changing working conditions of the device. Then, using the tracking error norm as a sufficient statistic for detection of sensor fault, a simple thresholding technique is provided for verification of the hypothesis on abnormal sensor states. This also makes it possible to start the reconstruction of faulty sensor signals to properly compensate for the control of the system. The paper highlights the components of the complete iterative learning procedure including the system identification, fault detection and fault-tolerant control. Additionally, a series of experiments was conducted for the developed control strategy applied to a magnetic brake system to track the desired reference with the acceptable accuracy level, taking into account various fault scenarios.

Highlights

  • Modern industrial systems are usually complex and nonlinear

  • This work focuses on an alternative control strategy driven by measurement data and developed on the basis of an iterative learning controller enhanced with statistical hypothesis testing for fault detection

  • We propose to apply a mixture of neural network models, which renders it possible to effectively accommodate a sensor fault

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Summary

Introduction

Modern industrial systems are usually complex and nonlinear. This leads directly to challenging problems related to control design as requirements imposed on the control quality and robustness continuously increase. All of the approaches mentioned above allow to avoid significant perturbations in the control and provide satisfactory results in some particular situations; on the other hand, they do not take into account the effects of the complex dynamics of brakes, neglecting the nonlinearity that may introduce an additional level of uncertainty and significantly affect the reliability of fault detection To fill this gap, this work focuses on an alternative control strategy driven by measurement data and developed on the basis of an iterative learning controller enhanced with statistical hypothesis testing for fault detection. A neural network-based iterative learning control scheme is proposed, which is capable of adapting its own behavior to the changing working conditions of the plant (related to potential sensor faults) through a data-driven training process.

Magnetic Brake
Iterative Learning Control
Model Design
Fault Detection and Accommodation
Fault-Tolerant Control
Concluding Remarks
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