Self-updating digital twin of a hydrogen-powered furnace using data assimilation

Abstract

Data assimilation, i.e., upgrading a numerical model by using experimental observations, is applied to adapt the performances of a simulation-based digital twin (DT) of a semi-industrial combustion furnace, based on available experimental data. More specifically, we rely on Kalman filter (KF) to adjust the prediction of our model by accounting for the underlying uncertainties. The DT is obtained by combining dimensionality reduction (through Proper Orthogonal Decomposition, POD) and regression (using Kriging) applied to Reynolds-averaged Navier–Stokes simulations of the furnace covering a three-dimensional design space, including both geometric and operational parameters. The experimental campaign concerns the measurement of the axial and radial profile of temperature inside the chamber and the NO concentrations at the outlet of the furnace, for a fuel mixture ranging from pure methane to pure hydrogen. Two types of KF algorithms are analyzed, i.e. the steady-state and the recursive ones. Both methodologies demonstrate improved DT performances, highlighting the significance of the Kalman gain in weighing the model’s prediction and measurement uncertainties. We also conduct a sensitivity analysis of data errors to reinforce this concept. The results of our study demonstrate the potential of data assimilation to build accurate and adaptive reduced-order models of realistic combustion systems.