Self-Supporting Ag Nanowire Mat Electrodes on PTFE Gas Diffusion Layers for Electrochemical Conversion of CO2 to CO

Abstract

High surface area nanocatalysts combined with conductive carbon-based gas-diffusion layers (GDL) enable high CO2 flux and conversion, but can suffer from ineffective catalyst utilization and flooding of the GDL ultimately limiting the lifetime of electrolyzer operation. Herein we explore an alternative gas-diffusion electrode that incorporates a self-conducting network of Ag nanowires on a non-conductive PTFE GDL (Figure 1 a-b) as a gas-diffusion electrode (GDE) for CO2 conversion (Figure 1 c-d). Properties influenced by Ag nanowire mat thickness and durability of the Ag nanowires are explored. Furthermore a 1-D model of the electrode morphology and microstructure quantitatively captures the steady-state compositional gradients (Figure 1d) within the catalyst layer giving insight into the observed empirical differences in catalyst layer thickness. The self-conductive nanowire network and robust hydrophobic porous support structure provide an effective platform to further understanding of meso-scale properties and microenvironment present during CO2 electroreduction.Figure Caption: (a) Top-down and (b) Cross-section electron micrographs of a Ag nanowire covered PTFE GDL. (c) Schematic depicting the utilization of the Ag NW covered PTFE GDL as an electrode for electrochemical CO2 reduction and (d) resulting relationships between catalyst layer thickness, mass activity and simulated local pH. Figure 1