Abstract

Using soft pneumatic actuator is a feasible solution in the complex unstructured environment, owing to their inherent compliance, light weight, and safety. However, due to the limitations of soft actuators' materials and structures, they fall short of motion accuracy and load capacity, or need large-size, bulky compressors. Meanwhile, in order to gain better control, it is essential for them to sense the environments as well. This leads to high-price sensors or a complicated manufacture technique. Here, a self-sensing vacuum soft actuation structure is proposed, aiming at acquiring good balance among precision, output force, and actuation pressure. The actuator mainly comprises a flexible membrane and a compression spring. When actuated, the flexible membrane outside the actuator compresses the internal spring skeleton, realizing large contractile motion in axial direction. Its built-in force sensor can indirectly measure the absolute displacement of the actuator with certain accuracy (about 5% F.S.). Besides, it does not require high actuation pressure to generate enough output force. The actuator is quite easy to manufacture with low cost, and there are a variety of materials to choose from. We established quasi-static models for actuators built of two different kinds of membrane materials, and tested their accuracy and output force. In addition, to break through the limits of vacuum actuation, a method of positive-negative pressure combined actuation has been proposed, which lowers the requirements for air source equipments, increases actuation pressure, and reduces potential safety threats at the same time. This kind of soft actuators can also effectively resist and detect impacts. The design of a two-finger dexterous robot hand and robot joint based on this soft actuator illustrates its broad application prospects in the fields of mobile robots, wearable devices, and human–robot interaction.

Highlights

  • Soft actuators, relative to rigid mechanical structures, have been widely used in rescue, medical care, wearable devices (Ilievski et al, 2011; Kim et al, 2013; Cianchetti et al, 2014; Park et al, 2014; Rus and Tolley, 2015), etc, owing to their inherent compliance and safety

  • We present a novel linear actuator Self-sensing Pneumatic Compressing Artificial Muscle (SPCAM) based on the work of Li et al (2017), but there are several key improvements

  • One end of the actuator is fixed to the base, and the other end is connected to the external tension sensor via a pulley, we can detect the output force

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Summary

INTRODUCTION

Relative to rigid mechanical structures, have been widely used in rescue, medical care, wearable devices (Ilievski et al, 2011; Kim et al, 2013; Cianchetti et al, 2014; Park et al, 2014; Rus and Tolley, 2015), etc, owing to their inherent compliance and safety. Liquid–based resistive sensors can be tuned by modulation of channel geometries, and are able to measure various types of strains (Vogt et al, 2013), have acquired wide attention in applications like soft robotic hand (Wall et al, 2017), wearable devices (Kramer et al, 2011b), and human fingers (Kramer et al, 2011a). They suffer the large temperature drift due to the correlation between temperature and ion concentration.

Schematics and Operation Principle of SPCAM
Materials and Fabrication
Outer Membrane Material
Analysis of Static Equilibrium
Latex SPCAM Model
Polyethylene Film SPCAM Model
Experimental Setup
Sensor Accuracy Test
Output Force Test
Dynamic Response and Impact Test
POSITIVE-NEGATIVE PRESSURE COMBINED ACTUATION
Lightweight Air Cylinder
McKibben Artificial Muscle
APPLICATION
Dexterous Robot Hand
Flexible Joint for Exoskeleton
CONCLUSION AND FUTURE WORK

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