Abstract

The conventional sol-gel method for preparing porous carbons is tedious and high-cost to prepare porous carbons and the control over the nanoporous architecture by solvents and carbonization is restricted. A simple and novel self-sacrificial salt templating method was first presented to adjust the microporous structure of porous carbon monoliths synthesized via the solvothermal method. Apart from good monolithic appearance, the solvothermal route allowed for ambient drying because it made sure that the polymerization reaction was completed quickly and thoroughly. The intact and crack-free porous carbon monoliths were investigated by scanning electron microscopy (SEM), thermogravimetric differential scanning calorimetry (TG-DSC), Fourier transform infrared (FT-IR), energy dispersive spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and nitrogen sorption measurements. It was proven that the self-sacrificial salts NH4SCN had been removed during pyrolyzing and so, porous carbon monoliths could be directly obtained after carbonization without the need of washing removal of salts. Most importantly, the microporous specific surface area of the resultant porous carbon monoliths was dramatically increased up to 770 m2/g and the Brunauer–Emmett–Teller (BET) specific surface area was up to 1131 m2/g. That was because the salts NH4SCN as self-sacrificial templating helped to form more around 0.6 nm, 0.72 nm and 1.1 nm micropores. The self-sacrificial salt templating is also a suitable and feasible method for controlling the nanoporous structure of other porous materials.

Highlights

  • Porous carbon materials including activated carbons, porous carbons, carbon foams and hollow carbon spheres, and so forth, are attracting more and more interest due to their unique characteristics of a high specific surface area, low density and intrinsic electrical conductivity as well as physicochemistry stability [1,2,3,4]

  • The solvothermal method has a limited control over the nanoporous structure of porous carbon monoliths

  • Through solvothermal method-assisted with self-sacrificial salt templating, the intact and crack-free porous carbon monoliths with a BET specific surface area up to 1131 m2/g were synthesized

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Summary

Introduction

Porous carbon materials including activated carbons, porous carbons, carbon foams and hollow carbon spheres, and so forth, are attracting more and more interest due to their unique characteristics of a high specific surface area, low density and intrinsic electrical conductivity as well as physicochemistry stability [1,2,3,4]. Porous carbon monoliths are obtained through pyrolyzing phenolic organic porous monoliths prepared through the sol-gel route and the supercritical drying process. The solvothermal method was used as a feasible, economical and ecofriendly technology to prepare porous carbon monoliths [14,15]. The phenolic sol-gel reaction developed quickly and thoroughly under a 100–200 ◦C temperature and high pressure resulting from the solvents themselves. The solvothermal method has a limited control over the nanoporous structure of porous carbon monoliths. That is because mesopores and macropores can just be adjusted by solvents and the amount of micropores are just dependent on the carbonization temperature and duration. Supramolecular templating is a very common method for controlling the pores on the nanometer scale but this method is usually used to adjust the amount of mesopores or macropores and generally includes a post treatment to remove the supermolecular templating [23,24,25]

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