Abstract

The utilization of CO2 neutral carbon instead of fossil carbon is one way to mitigate CO2 emissions in the steel industry. Using reactive reducing agent, e.g., bio-coal (pre-treated biomass) in iron ore composites for the blast furnace can also enhance the self-reduction. The current study aims at investigating the self-reduction behavior of bio-coal containing iron ore composites under inert conditions and simulated blast furnace thermal profile. Composites with and without 10% bio-coal and sufficient amount of coke breeze to keep the C/O molar ratio equal to one were mixed and Portland cement was used as a binder. The self-reduction of composites was investigated by thermogravimetric analyses under inert atmosphere. To explore the reduction progress in each type of composite vertical tube furnace tests were conducted in nitrogen atmosphere up to temperatures selected based on thermogravimetric results. Bio-coal properties as fixed carbon, volatile matter content and ash composition influence the reduction of iron oxide. The reduction of the bio-coal containing composites begins at about 500 °C, a lower temperature compared to that for the composite with coke as only carbon source. The hematite was successfully reduced to metallic iron at 850 °C by using bio-coal, whereas with coke as a reducing agent temperature up to 1100 °C was required.

Highlights

  • Ore-based ironmaking via the blast furnace (BF) dominates the metal supply for steel making [1].For every ton of steel produced, on average 1.83 tons of CO2 was emitted in 2017

  • The TG analysis shows that bio-coal containing composites (BCC) has higher mass loss compared to bio-coal free composites (BFC) at lower temperatures and that the mass loss can be divided into three distinct regions, see Figure 3

  • DTG analysis showed that FRC has a higher mass loss rate than SDC at ~300 ◦ C as seen in the Region I

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Summary

Introduction

Ore-based ironmaking via the blast furnace (BF) dominates the metal supply for steel making [1]. For every ton of steel produced, on average 1.83 tons of CO2 was emitted in 2017. World Steel Association, the iron and steel industry accounts for approximately 7% to 9% of total world. Coke and coal as main reducing agents in the BF are the main contributors to CO2 emitted during iron and steel making. The European Union (EU) has set a target to cut 80% of the CO2 of fossil carbon, by 2050 [3]. In several studies the possible decrease in fossil CO2 emissions by using biomass is reported [4,5,6]

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