Selective oxidation of furfural in a bi-phasic system with homogeneous acid catalyst

Abstract

The selective catalytic oxidation of furfural to 2(5H)-furanone, succinic acid (SA) and maleic acid (MA) was studied. Under optimized conditions, furfural was oxidized to 2(5H)-furanone with a yield of 60–62% in an aqueous/organic bi-phasic system using 1,2-dichloroethane or ethyl acetate as the solvent and formic acid as the catalyst, while the total yield of SA and MA was 15–20%. Compared with other homogeneous and heterogeneous acid catalysts, formic acid gave a much higher selectivity to 2(5H)-furanone because it reacted with hydrogen peroxide to generate performic acid that had a strong oxidizing nature and good solubility in both the aqueous and organic phases. The solvent had a significant influence on the product distribution. A simplified reaction network was established to quantitatively analyze the solvent effect based on the reaction rate constants. In the homogeneous system, the yield of 2(5H)-furanone decreased while the yield of SA increased with an increasing dielectric constant of the solvent. The formic acid/furfural molar ratio, reaction temperature and furfural concentration were optimized for the selective oxidation of furfural to 2(5H)-furanone in the bi-phasic reaction system.