Abstract

Separation of ultrafine hematite from quartz and kaolinite gangue minerals using selective flocculation technique is markedly affected by the state of inter mineral interaction which is governed by type and content of polyvalent metal ions. Because of the presence of polyvalent metal ions hetracoagulation of gangue minerals is widely acknowledged, thus selective flocculation of ultrafine hematite from associated gangue minerals is challenging task when their concentration is above 10 ppm. This study has shown that state of strong interaction of gangue minerals with hematite due to presence of 15 ppm Ca2+, 3 ppm Mg2+ and 3 ppm Fe3+ ions can be weakened by addition of optimal dose of Sodium Hexametaphosphate (SHMP) ligand. The optimization of ligand dose is achieved through analysis of Zeta Potential (ZP) as a function of slurry pH. It is noted that 50 ppm of SHMP is sufficient to restore the ZP of hematite, where selective dispersion of the slurry constituents are possible. Our results further showed that conventional strategy of obtaining minimum difference of ±30 mV in the ZP of hematite and gangue minerals quartz and kaolinite would not work especially in the presence of 15 ppm Ca2+, 3 ppm Mg2+ and 3 ppm Fe3+ ions. Attempts to achieve the minimum threshold difference in the ZP of the minerals will cause over dispersion.

Highlights

  • Among the well-known iron ore deposits in the Pakistan, Dilband ore deposits are mainly lean grade hematite usually consisting an intimate mixture of hematite and quartz with sufficient amount of kaolinite, calcite and fluorapatite minerals [1, 2]

  • At the time of exploration of Dilband iron ore deposits by Geology Survey of Pakistan (GSP) it was dreamed that ore will play vital role in the economic growth of Pakistan, and import of foreign ores for the Pakistan Steel Mills Limited (PSM) will be reduced

  • More than 1000 Zeta Potential (ZP) tests were conducted at different combinations of pH, Polyvalent Metal Ions (POMI) and ligand

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Summary

Introduction

Among the well-known iron ore deposits in the Pakistan, Dilband ore deposits are mainly lean grade hematite usually consisting an intimate mixture of hematite and quartz with sufficient amount of kaolinite, calcite and fluorapatite minerals [1, 2]. At the time of exploration of Dilband iron ore deposits by Geology Survey of Pakistan (GSP) it was dreamed that ore will play vital role in the economic growth of Pakistan, and import of foreign ores for the Pakistan Steel Mills Limited (PSM) will be reduced. Keeping in view the significance of Dilband iron ore deposits, the first beneficiation study was carried out by Abro [3] in 2009. Through this study it was learnt that presence of variety of metal ions and complex mineralogy are the alarming challenges to successful selective flocculation of Dilband iron ore

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