Abstract

Values of static and kinetic friction coefficient in micro slide bearings, consisting of journals and bushings (with the diameter of 3.5 mm) made of pairs of 5 polymer materials (16 chosen combinations of PA11, ABS, PC, PS and PETP), were determined. A method of measuring static and kinetic friction coefficient, at various values of: load, rotational speed, and standstill time, as well as the structure of a dedicated test rig, were discussed. Chosen mechanical properties of polymers measured using indentation method, and conclusions from the conducted experiments, are shown. The presented results provide key information for a proper choice of polymer materials, which are to work as a friction node. The biggest observed difference in the moment of friction among the tested slide bearings reached almost 40% (with respect to the highest value).

Highlights

  • Due to technological reasons: injection, 3D printing, polymers are more and more often implemented in manufacturing machines and devices [1]–[5]

  • Journals and bushings made of 5 thermoplastic polymers Polyamide 11 (PA11), ABS, PC, PS and PETP were used. 16 material combinations were studied

  • Hardness and viscosity of each of the studied polymers are given in Table 1, calculated on the basis of transformed Eq (5), (7), (4), respectively

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Summary

Introduction

Due to technological reasons: injection, 3D printing, polymers are more and more often implemented in manufacturing machines and devices [1]–[5]. Mainly due to the development of 3D printing, one may encounter devices, in which there are mating polymer pairs of friction elements in the form of: slide bearings, gear wheels, guideways. A variety of polymers available on the market constitutes a significant problem for a designer, whose task is, among other things, their optimal choice with respect to tribological reasons. Tribological aspects of polymers in mechanisms and micromechanisms have been found to be a major issue in durability of those devices [6]–[9]. Companies manufacturing polymers introduce their own designations and keep the chemical composition and technological process of manufacturing secret.

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